Semiautomatic Fully Pneumatic Piston Filler and Capping Monoblock - Semi-Automatic
This semiautomatic 100% air driven machine is suitable for filling and capping jars and or other containers with liquid / semiliquid products by means of a Doselite® volumetric piston filler with a 20-680 ml dosing range (optional 50-1300 ml) and closing the same with one size of twist off cap. All the parts in contact with the product are manufactured with AISI 316 L stainless steel and food grade gaskets. The cap is tightened by a pneumatic motor with torque regulation.
Our pneumatic piston fillers have been designed, built and put on the market to dose any kind of alimentary, chemical, cosmetic and pharmaceutical products. Through a suction system the product is introduced into the dosing chamber. As it has reached the quantity required, the piston begins to push the product on the outside through the output valve and the related nozzle. Different kinds of valves are available, according to the product to fill.
On the rear side of the dosing machine, there is a hand-wheel that determines the product volume, for this model the range is between 20 and 680 ml or 50 and 1300 ml. The o-rings and gaskets are manufactured in food grade PTFE and silicone for food products or in PTFE s/steel, FKM or EPDM for chemicals and cosmetics. All the other parts in contact with the product are made with AISI 316 L s/steel.
All the connections are made by tri-clamp like those used in the pharmaceutical sector. The operator doesn’t need any tool to dismantle the machine for cleaning operations or technical interventions. Filling accuracy +/- 1%
The suction and dosing speed are adjustable by mean of two flow regulators.
DETAILS
- Fully Pneumatic
- Explosion Proof for combustible products
- No electronics to short out during operation or cleaning
- Fills and caps containers from 50ml to 1300ml (Smaller or larger fills optional)
- 3-Way Valve and Filling Nozzle for use with liquids, creams, sauces, etc. with and without chunks and solids
- Adjustable Fill Speeds & Volume
- Wheeled Cart
- No Drip Nozzle - Will be sized for your product and container
- Chuck supplied will be for your bottle/jar format
- 1.5" Tri-Clamp In-feed Port
- 100% AISI 316 stainless steel construction
- Pistons 316 stainless with 2x O-Rings and Guide - No nuts, bolts or washers at top of piston to corrode or contaminate
- Stock with Silicone Gaskets and O-Rings - Viton/FKM Gaskets and O-Rings available upon request
- Engineered & Constructed for:
- Accuracy
- Speed
- Ease of Use
- Reliability
- Long Life Span
- Fully breaks down for cleaning and sterilization in 5-10 minutes
- Certified for food production
- CE Certified
- Requires 60-90 PSI compressed air supply (we recommend 20-25 gallon air compressor)
- Filling Accuracy within 1% within the target volume
- Made in Italy
Viscous, Liquids, Liquid with Solids - Single L-Valve "Combo" Configuration:
This economy "Combo" configuration is designed to accurately fill products with any viscosity, with or without solids. This particular configuration is better suited for, but not exclusive to, small fills of lower viscosity products with higher surface tension (perfumes, chemicals, oils, lotions, shampoo, liquid soaps) or larger fills of thicker/more viscous products or liquids with solids (syrups, honey, creams, spreads, sauces, salsa, dressings, jams and fillings).
- Equipped with single Rotary L-Valve
- Aspirates directly from source container/vessel
- Optional Hopper - Not Included
- We will outfit your piston filler with the proper nozzle, seals, and O-rings for your product and container
Liquid or Low Viscosity Products - Single Vertical Valve Configuration:
This configuration is specifically designed to accurately fill liquids and products with a lower viscosity that does not contain solids such as perfume, chemicals, olive oil, essential oils, tinctures, most beverages, and many similar products
- Equipped with 3-Way Vertical Valve
- Aspirates directly from source container/vessel
- Optional Hopper - Not included
- We will outfit your piston filler with the proper nozzle, seals, and O-rings for your product and container
Viscous Products or Liquids with Solids - Dual Valve Configuration:
This configuration is specifically designed to accurately fill thicker, higher viscosity products or products that contain solids such as honey, creams, liquid soap, shampoo, gels, sauces, dressings, dips, spreads, salsa, fruit fillings, and many similar products
- Equipped with 3-way Rotary Valve (for product flow)
- Innovative No-Drip Nozzle / Fill Valve
- 30L Hopper - Included
- Optional Kit to aspirate/pull product from source vessel - Not Included
- We will outfit your piston filler with the proper nozzle, seals, and O-rings for your product and container
Options:
- Hopper sized for your specific application (6L, 15L, 30L)
- Heated Hopper
- Mixing Auger for Hopper
- Piston Size: Larger or Smaller sizes available for larger/smaller applications
- Customer can change the nozzle size (if requested)
- Pull/Aspirate from drum, pale, bin, etc. instead of filling a Hopper
- For products with abrasives such as cleansers, a Chrome Plated Piston will be required
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